Production Management With Centralized Monitoring

OpteBiz’s core software application, FactoGrid, connects its manufacturing execution system (MES) to your enterprise resource planning (ERP) network. This bridges the production and management system gap to provide valuable intelligence. Enhance operations with the insights provided by FactoGrid’s data analysis and alert systems.

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  • FactoGrid is an MES software that provides real-time data analysis and reporting capabilities. With built-in features for cloud storage to remotely monitor your efficiency, track production, machine downtime, cost, wastage and overall equipment effectiveness (OEE). Our solution can help you manage your work orders with full traceability. With real-time knowledge of material flow and product status we can help optimize your supply chain management cycle. FactoGrid’s critical parameter management (CPM) feature keeps you notified in real time about any potential red flags.

How It Works

FactoGrid is an operational intelligence (OI) solution. It collects real-time data logging from DAQ hardware, such as our FactoNodes. This data is sorted by FactoGrid and presented for reporting and analysis. Analytical dashboards provide real-time data visualization across multiple sites. Our dashboards can be used at corporate or factory levels, providing users with the intelligence they need.

  • Through analysis of production, inventory and maintenance data, FactoGrid software provides performance status. FactoGrid monitors key performance indicators (KPIs) and provides operational intelligence for informed decisions.
  • FactoGrid can be upgraded with other Facto solutions to provide advanced statistical analytics and machine learning capabilities. It smoothly integrates FactoLyze and FactoLearn solutions.

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Benefits:

  • FactoGrid analyzes collected data to provide decision makers with OI to make quick and informed business decisions.
  • Managers and shareholders using FactoGrid experience:
    • 20% decrease in lead time
    • 5% increase in productivity
    • 3% increase in profit
  • FactoGrid communicates data multiple data acquisition (DAQ) devices. Designed to suite the client’s needs, FactoGrid is designed to integrating and standardize additional applications .
  • Information managers report:
    • 20% decrease in project cycle time
    • 15% increase in ROI
    • 40% decrease in payback period
  • Production supervisors and managers can take advantage of FactoGrid’s expansive capabilities. They can improve KPIs and meet business objectives.
  • Supervisors on the plant floor experience:
    • 25% decrease in defects
    • 15% increase in capacity utilization
    • 20% decrease in scrap and rework

Features:

  • ERP Integration: Planning, scheduling, execution & performance
  • Real-time Process Monitoring using FactoNode DAQ devices
  • Real-time Tracking for Backward Traceability
  • Real-time OEE Monitoring
  • Real-time Maintenance Monitoring
  • Corporate and Factoring Dashboards
  • Quality Analytics & Reports
  • Alarms & Alerts Capabilities

Optional:

  • Standalone FactoGrid is available as an alternative to operating in the cloud. We provide the flexibility you need to create cost-effective results for your business.

Why Operate In The Cloud?

  • Operating a manufacturing execution system (MES) with traditional software solutions can be limiting for today’s business needs. As businesses and stakeholders become more mobile, being confined internal infrastructure can limit where and when we can access data.

Limits Of Traditional MES Software Solutions:

  • No work-from-home access
  • Not efficient for mobile decision makers.
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  • No connectivity for a multi-location industry
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Benefits Of Cloud MES:

  • Flexible with on-demand scalability to grow with your business.
  • Integrates more simply with other systems, including on-premise industrial automation systems.
  • Embraces today’s culture of mobile workforce. Employees can access data from anywhere, anytime.
  • Earlier concerns of security are now resolved with secure cloud systems being used worldwide with proven reliability.

Same Benefits Without The Cloud

If you are not interested in cloud-based software, we have a solution that integrates FactoGrid with industry standard SCADA software by Inductive Automation®. Ignition offers a fully integrated solution with a Supervisory Control and Data Acquisition (SCADA) system.

FactoGrid And Ignition:

Integrate Facto Solutions with Ignition. FactoGrid with Ignition allows you to build highly customized MES solutions for production, maintenance, inventory and quality operations on the operations floor. Integrated with a variety of systems, this model operates seamlessly with Ignition. 

Features Of FactoGrid: Ignition Model

  • Production tracking
  • Material tracking
  • Maintenance Management
  • Quality tracking
  • Real Time Metrics
  • Analytics
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Standardized

FactoGrid S95 aligns with International Society of Automation (ISA) 95. ISA-95 is the international standard for developing automated interface between enterprise and control systems. In compliance with ISA-95 specifications, FactoGrid S95 provides a design that reduces risk, cost and errors in implementing interfaces.

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Real Time Information Without The Complications :

Implementing a real-time OI solution can be a headache. Our OI solutions come with ease and results. Let us remove roadblocks and help you overcome challenges, such as:

  • Streamlining real-time data from multiple sources
  • Navigating changing technology due to rapid innovation
  • Creating collaboration between diverse proprietary software programs
  • Calculating and communicating ROI to secure management buy-in
  • Possessing the right technical and financial resources
  • Accommodating cultural differences in managing processes and using information.


At OpteBiz, we develop a solution that provides you results. With simplicity in mind, we make data analysis accessible so you can invest your energy in growing your business.

OpteBiz is incorporated with an objective of offering consulting services & technology integration solutions that optimize operational performance in manufacturing space.

OpteBiz Inc. 2020 All rights reserved